Monitoring conveyor systems can be limited by wired sensors that require constant power and restrict deployment. This project addresses that challenge by working with Reyes Coca-Cola Bottling to develop a wireless sensor system for real-time monitoring of conveyor speed and acceleration. The design uses a radar-based sensor within a sealed enclosure to support operation in…

Precision machining processes can be slowed by outdated fixturing methods that require extensive setup and operator input. This project addresses that challenge by developing a quick-change fixturing system for use across multiple machining platforms. The design focuses on reducing setup time while maintaining tight tolerances and supporting use with protective equipment. A vacuum-based workholding approach…

Glovebox operators can experience muscle fatigue and strain due to prolonged work in constrained and ergonomically challenging conditions. This project addresses that challenge by working with Los Alamos National Laboratories to develop a robotic exoskeleton that supports upper body movement during tasks. The system uses actuators to transfer load from the arms to the hips,…

Limited data on wire arc additive manufacturing systems makes it difficult to evaluate part quality and performance. This project addresses that challenge by working with Los Alamos National Laboratories to develop a low-cost WAAM testbed using a MIG welder integrated with a three-axis CNC system. The platform enables controlled fabrication of metal parts for evaluation….

Integrating additional payloads into unmanned ground vehicles can be challenging without adaptable mounting systems. This project addresses that challenge by working with Axon Enterprises to design a modular adapter for the Sigyn Mk1 platform. The system includes a remotely controlled tilt mechanism that allows precise positioning of the TASER payload without manual adjustment. The design…

Protecting and deploying drones in operational environments requires systems that ensure secure storage and reliable launch. This project addresses that challenge by developing an enclosure for an Axon drone that supports safe storage and streamlined undocking. The design enables consistent and repeatable deployment while reducing handling requirements. Future enhancements include integrated charging to support continuous…

Early prototypes of automated security devices can face limitations in detection accuracy, control and user interaction. This project addresses those challenges by working with Axon to improve an existing pan-tilt TASER system. The team focuses on enhancing human detection, refining motion control and integrating two-way communication. Additional system updates support more reliable operation and improved…

Accurate bore-diameter measurement is essential for maintaining safety, performance and efficiency in manufacturing processes. This project addresses that challenge by developing a real-time, digital measurement system for use in Boeing production environments. The device uses mechanical vibration, an accelerometer and a Hall-effect sensor to measure bore diameter with high precision. Results are displayed through a…

Repairing internal surfaces of small components can be difficult with existing cold spray equipment due to size limitations of standard nozzles. This project addresses that challenge by working with Honeywell Aerospace to develop a compact, angled nozzle capable of reaching narrow bores. The design supports application of the cold spray process within confined geometries, reducing…

Motion sensors used in automatic door systems can be bulky, prone to false triggering and limited in durability under varying environmental conditions. This project addresses that challenge by working with Summit Automation to redesign a motion sensor that improves size, reliability and weather resistance. The team developed a more compact and sealed design with updated…