Testing advanced navigation systems on full-scale aircraft can be costly and introduce operational risk during early development. This project addresses that challenge by working with Honeywell International Inc. to develop a scaled fixed-wing flight testbed. The system integrates navigation hardware and communication components into a compact platform capable of autonomous operation. It enables controlled, repeatable…

Lightning strikes can cause damage to infrastructure, requiring costly repairs and creating safety risks during field maintenance. This project addresses that challenge by working with General Dynamics Mission Systems to develop a laboratory system that simulates lightning strikes. The system enables controlled testing of mitigation methods under repeatable conditions. The goal is to support evaluation…

Frequent failure of high-cycle components in continuous production systems can lead to costly downtime and maintenance challenges. This project addresses that issue by working with Lallemand USA to improve the design and manufacturing of critical parts used in yeast production equipment. The team evaluates materials and production methods for components such as paddles, heater blocks…

Measuring and validating torque in motor and gearbox systems can be inconsistent due to limited integration between hardware and data collection tools. This project addresses that challenge by working with Array Technologies to develop a system for real-time torque measurement and analysis. The team designed a mechanical mounting structure, integrated a torque sensor and created…

Installing steel clips for solar panel alignment can be physically demanding and may lead to inconsistent results with existing tools. This project addresses that challenge by working with Array Technologies to design an ergonomic hand tool for clip installation. The team developed a spring-loaded, impulse-based tool that supports more consistent attachment while reducing physical strain….

Installing solar panels on tracking systems can require significant manual labor and increase installation time. This project addresses that challenge by working with Array Technologies to design a scaled prototype of a robotic system that assists with panel placement. The system includes a drivebase for mobility, a robotic arm for handling panels and a control…

Industrial equipment can present ergonomic and safety challenges that affect operator efficiency and workflow. This project addresses that issue by working with Amphenol Aerospace to improve an existing media separator system. The team developed a protective enclosure with safety interlocks, along with a human-machine interface and programmable logic controller for control and monitoring. The system…

Perovskite solar cells offer potential for energy generation but face challenges due to chemical instability during operation. This project addresses that issue by working with Beyond Silicon to develop a degradation simulation system for testing cells at open circuit voltage. The system recreates controlled conditions using a solar light simulator, temperature variation and low-moisture environments….

The Pratt Brothers, known for their award-winning holiday displays, partnered with the team to create Zephyr, an animatronic steampunk baby dragon featured in their Rawhide Christmas Western Town exhibit. Zephyr’s design enables wing folding, tail gear rotation and expressive movement for an immersive guest experience. The project demonstrates the creative integration of engineering, art and…

Honeywell Aerospace tasked the team with improving sustainability in turbine material testing, traditionally conducted with high-emission burner rigs. Their proposed design integrates an air-fuel ratio sensor to optimize combustion control and reduce NOx emissions. The system maintains FAA compliance while providing a more efficient, environmentally responsible testing process. Sponsor Honeywell Aerospace