The project centers on auditing XNRGY’s manufacturing operations with a targeted focus on compressed air systems, raw material waste, and electricity usage associated with industrial machinery. Partnering directly with XNRGY, the team is addressing the challenge of identifying inefficiencies in these high impact resource areas to reduce operating costs and environmental footprint. By conducting detailed…

Handling and mounting electrical panels in HVAC systems can be inconsistent and labor-intensive without standardized processes. This project addresses that challenge by working with XNRGY Climate Solutions to develop a universal approach for panel installation. The design includes standardized mounting using unistrut channels and a handling system that uses a hydraulic floor crane with a…

Pilots using handheld tablets for communication may need to divert attention from flight instruments, affecting situational awareness. This project addresses that challenge by designing a mounting system for use in the MV-22 Osprey cockpit. The system secures the tablet within the pilot’s line of sight using existing mounting points and supports adjustability and quick release….

Designing efficient hybrid power systems requires testing under realistic performance conditions. This project addresses that challenge through participation in the Fluid Power Vehicle Challenge, where teams develop vehicles powered by a combination of hydraulic and human energy. The design builds on previous team work while incorporating updated requirements and testing results. The vehicle is evaluated…

Accurate measurement of turbofan engine rotational speed is essential for safe operation and performance monitoring. This project addresses that challenge by working with Honeywell to develop a system for measuring N1 speed under demanding conditions. The design includes signal conditioning techniques such as filtering and gain control, along with embedded processing for data analysis. The…

Machine downtime in industrial automation can increase costs and delay production, particularly when fault codes are difficult to interpret. This project addresses that challenge by developing a Windows-based assistant that supports troubleshooting for robotic systems. The system integrates with automation platforms to retrieve and interpret fault data, guide root cause analysis and provide step-by-step instructions…

Sorting battery cells based on performance data can be time-consuming and prone to human error. This project addresses that challenge by working with Wisk Aero to develop an automated sorting system. The system uses vision-based scanning to read identifiers and evaluate cell data, then directs sorting through a programmable logic controller and robotic system. A…

Cloud infrastructure performance data is often difficult to monitor across distributed systems, limiting timely response to issues. This project addresses that challenge by developing a secure cloud monitoring platform that integrates Amazon Web Services with web and mobile applications. The platform provides real-time visibility into server, storage and network performance through a unified interface. The…

Monitoring conveyor systems can be limited by wired sensors that require constant power and restrict deployment. This project addresses that challenge by working with Reyes Coca-Cola Bottling to develop a wireless sensor system for real-time monitoring of conveyor speed and acceleration. The design uses a radar-based sensor within a sealed enclosure to support operation in…

Precision machining processes can be slowed by outdated fixturing methods that require extensive setup and operator input. This project addresses that challenge by developing a quick-change fixturing system for use across multiple machining platforms. The design focuses on reducing setup time while maintaining tight tolerances and supporting use with protective equipment. A vacuum-based workholding approach…